Building Panel Cabinet Doors

Ordinarily this will be the width of a table saw blade.

Building panel cabinet doors.

Make a list of the parts of your diy shaker cabinet doors before you begin. We offer solid wood thermofoil and e series doors in a broad selection of of styles and materials. The sample base and wall cabinets shown below have these features to make building them as simple as possible. The 3 4 plywood case eliminates panel jointing planing and glue ups.

Begin with the right cabinet dimensions. In this video i am copying the dimensions of an old cabinet door in order to replace one that is missing in the kitchen. Total cut depth will be 1 2. Mark the back of each board so your dado lines up when you assemble your doors.

Next you will use the router to create a groove around the perimeter of the inside of the cabinet doors for the panel to sit inside. Cabinet door only hinges sold separately maximum width available for doors is 24 los angeles inset panel cabinet door los angeles inset panel edge details. Cut 2 stiles the height of the cabinet doors cut 2 rails the width of the cabinet doors minus 2x the width of the boards 1 3 boards are typically 2 1 2 but it is always a good idea to double check. Cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction.

7 1 2 x 7 1 2 maximum size. A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet. Begin assembly of the door. In cope and stick door construction the cabinet door frame is held together by a joint between the edge of the stiles the vertical members of the frame and the rails the horizontal members of the frame.

Cabinet doors since 1995 corona millworks has grown into a leading supplier of custom cabinet doors and drawer fronts. Figuring the length of the rails is more complicated. 1 2 of the panel will slide into the dado on all sides. Outside 8 ogee cascade inside applied molding panel 4 5 2mm plywood.

For each one you ll need two stiles the vertical parts two rails the horizontal parts and one panel. Rip legs and stiles to width on a table saw. 30 x 72 center rail required at 50 and above stiles and rails are 2 1 4 standard we cannot warranty doors with widths over 26 or heights over 70 all salice hinges shown on door pages are for 1 2 overlay shown in maple w clear finish selecting non standard stiles and rails may increase the minimum size of the door. Face frames cover plywood edges.

Take the height of the door you want and add 1 8 in.