Building Raised Panel Doors Table Saw

In our shop at popular woodworking we use at least three different methods to create raised panels for doors and drawer bottoms.

Building raised panel doors table saw.

The cleat that holds the toggle clamp is 2 1 4 wide. What follows is a step by step tutorial in each. The other method is to use a basic woodworking tool such as a table saw or a rabbet plane and a little bit of cleverness to do the job. It s best to cut the plywood panel extra large at first.

Due to the limitations of some routers router bit manufacturers have produced. To saw the bevel i set the saw blade at 15 degrees and raise it 1 1 2 in. All it takes is a simple shop made sled. A raised panel cutter.

This permits the panel s beveled edge to fit snugly into the slot in the rails and stiles of my project. The doors i build this way often are referred to as shaker style. My sled is made from 3 4 baltic birch plywood. Wider than the length of the rails and 1 in.

Making raised panel doors on the table saw general woodworking or more correctly cope and stick raised panel doors. This can be a very large cutter due to the size of most raised panel profiles. Cabinet shops that turn out raised panel doors rely on heavy duty shapers and cutters or at the very least a router table setup that includes a range of expensive bits. Mine is 5 in diameter.

The toggle is located 3 up from the bottom of the jig. The table saw is one of the most versatile tools in a workshop. You also can make raised panel doors with a portable tablesaw. I did this originally long ago back when i couldn t afford to buy the bit set or the heavier router needed to use them that is normally used to make these doors.

How to make shaker cabinet doors project directions. In this video i m going to show you how to make raised panels like this using a table saw in a standard combination blade. A table saw makes that easy. To build a square door the stiles and rails must all be exactly the same length with perfectly square ends.

Rip it 1 in. I use a scrap board to test the setting and adjust the rip fence so the beveled edge of the panel ends up slightly less than 1 4 in. It can be a bit intimidating when spinning at 12 000 rpm shaper or 20 000 rpm router. It s 20 long 13 tall and 6 wide.

For standard rectangular raised panels all you really need is the saw blades you already own and you don t need a big table saw either. Making raised panel doors with a table saw video transcript. Keep all the safety guards on your machine.